ThinkTop® V55

The Alfa Laval ThinkTop V55 is a slimmer, smarter, one-size-fits-all sensing and control unit for diaphragm valves used in the pharmaceutical, biotech, and next-generation food industries. Built on the reliable Alfa Laval ThinkTop V-series platform, this valve control unit is trusted by dairy, food and beverage manufacturers worldwide for its simplified setup, live replacement and unmatched peace of mind.

ThinkTop V55

A single, proven diaphragm valve sensing and control unit

  • Peace of mind – optimize valve control and increase uptime
  • Simplified setup and replacement – save time and money with fast, intuitive valve configuration and replacement without production stops
  • Compact and flexible – slimmer profile fits into tight spaces, minimizing installation footprint and maximizing plant efficiency
  • Real-time monitoring and control – choice of digital, ASI, and Industry 4.0-based IO-Link communication platforms
  • Self-diagnostic technology –prevent unplanned downtime by monitoring valve health and performance

Optimize uptime with the next-generation Alfa Laval ThinkTop V55 valve sensing and control unit for diaphragm valves. It is slimmer, smarter and compatible with Alfa Laval diaphragm valves, simplifying purchasing, setup, operation and maintenance.

Commissioning new or replacing existing control tops is effortless. The ThinkTop V55 recognizes the valve type and size for quick, seamless installation. Auto setup takes less than a minute, and remote live setup only takes a minute or two. The ThinkTop V55 can be replaced without any production stop.

Access real-time valve status 24/7 with digital, ASI 3.0, or IO-Link interfaces. Tamperproof and IP66/67/69K-rated, the ThinkTop V55 is self-diagnostic, ensuring reliable processing, continuous uptime and higher productivity

Discover a new generation of ThinkTop® valve control units

Like the evolutionary Alfa Laval ThinkTop V50 and V70, the Alfa Laval ThinkTop V55 can improve production on your hygienic processing lines, especially those using diaphragm valves. Faster and more intuitive. Smart and adaptable. Durable and reliable. More compact yet with a highly functional design. The Alfa Laval ThinkTop. Rethought. Now for diaphragm valves.

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The hygienic equipment product catalogue "Close at hand" includes product leaflets, links to animations, brochures and lists for ordering purposes.

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Service

Our dedicated Global Service Network supports you with parts and expertise, wherever you are, whenever you need it. By ensuring greater uptime, availability and optimization, we help bring you peace of mind, and maximize your return on investment. We can work with you to integrate our services into an Alfa Laval Service Agreement for predictable and worry-free operations.

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Easy-to-access digital service and support

Access the service instruction manual and videos online or get the direct support you need using a convenient QR code located on the Alfa Laval ThinkTop housing.

The slim ThinkTop V55 fits on top of the Alfa Laval DV-ST, Small Single Seat valves and the Vacuum Breaker valve.

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How it works

The Alfa Laval ThinkTop V55 simplifies diaphragm valve sensing and control. Installation is fast and intuitive. The auto setup feature automatically recognizes the valve type and dynamically adjusts programming. Alternatively, the live setup feature allows remote programming without dismantling the control head. With support for 0 or 1 solenoid valves, the ThinkTop V55 converts electrical signals into mechanical energy to activate or deactivate the air-operated valve.

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Exploit the power of IO-Link

Demand more from your valves with the Alfa Laval ThinkTop IO-Link. The ThinkTop IO-Link enhances communication between your hygienic valves and Industry 4.0 automation systems. The point-to-point IO-Link communication protocol connects sensors and actuators, regardless of fieldbus, to your automation systems. This makes meaningful real-time data easier to capture, store, analyze and act upon.

 

  • Enhanced flexibility which lets you change data parameters and process data from a remote automation system
  • More uptime and less cost due to 24/7 data monitoring and diagnostics
  • Comprehensive overview of data for timely preventative maintenance and optimized performance
  • Clearly visible LEDs with customizable colours and a 'wink' function that makes it easier to locate a valve from the factory floor

ThinkTop valve control unit IO Link illustration

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Thinking ahead, technical articles

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Thinking ahead - Technical articles and white papers on hygienic equipment

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